How The Hispano Suiza Carmen Sagrera Is Made: 5 Steps To Build The Ultimate Hypercar

These are the five fundamental steps in its creation.

With well over a century of expertise in automotive manufacturing led by four generations of family-owned operations, hypercar brand Hispano Suiza continues to preserve its Spanish roots with modern marvels that compete with the industry’s biggest names. First debuted last June to honor Hispano Suiza’s 120th anniversary, the Carmen Sagrera stands out as a step forward in performance, efficiency, and driving range. The hypercar is powered by four electric motors that deliver 1,114 horsepower and an impressive 0-60mph time of just 2.6 seconds for true gentleman drivers. Handcrafted at its headquarters in Barcelona, Hispano Suiza is proud to showcase the five-phase production process of crafting a car better described as a true work of art on wheels.

Step 1: Pre-Assembly of Components & Battery Production

Building the Hispano Suiza Carmen Sagrera starts with putting together parts like subframes, suspension, and the dashboard, plus making its powerful 103 kWh battery. The design team works closely with owners to customize every detail, making each car totally unique and perfectly tailored to their style.

In a workshop adorned with technical specifications, two people meticulously work on assembling a vehicle frame, reminiscent of the craftsmanship seen in Hispano Suiza hypercars.

Step 2: Assembly of the Chassis

The next step in building Hispano Suiza’s latest hypercar is fitting the body parts onto the carbon-fiber monocoque. Every piece is carefully installed by hand to guarantee a flawless fit. At the same time, some interior features are also added, keeping the process as meticulous as ever.

A person kneels beside a partially assembled hypercar chassis in a garage, adjusting components on a hydraulic lift. A whiteboard with notes about the Hispano Suiza Carmen is visible in the background.

Step 3: Painting, Upholstery, & Rolling Chassis Assembly

Once all the parts are pre-fitted and adjusted, the painting process begins, with the customer choosing from nearly endless color options offered by Hispano Suiza. Each coat is carefully applied by hand while the final touches to the body are also completed during this stage. Meanwhile, the wiring, cooling system, steering, and brackets are installed, along with the front and rear subframes and the rolling chassis components like suspension, brakes, and wheels. At the same time, the interior starts coming to life. Using premium materials like Alcantara or leather, the upholstery is hand-cut and sewn to perfectly match the owner’s personalized options.

Dressed in protective clothing, a person meticulously applies paint with a spray gun to a car part branded "Hispano Suiza." This craftsmanship echoes the elegance of models like Carmen Sagrera in the renowned hypercar lineup.

Step 4: Final Assembly & Infotainment

With the chassis assembled and ready to go, the team is now focused on finishing up the interior, including installing the infotainment system and all the comfort features. The final touches to the exterior are also being made, like adding the emblems and the iconic stork logo that truly brings the car to life.

In a workshop, two technicians meticulously work on a futuristic hypercar, its rear compartment wide open. The sleek beauty echoes the craftsmanship of Carmen Sagrera and carries the legacy of Hispano Suiza into a new era.

Step 5: Final Validation & Handover

After about eight months of meticulous work, the Hispano Suiza Carmen Sagrera is finally ready for delivery. Before handing over the keys, the car goes through a final test drive on both the road and the track at the Circuit de Barcelona-Catalunya, right next to the brand’s facilities. Once everything is thoroughly checked and running perfectly, the car is delivered to its new owner.