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Front view of a light pink Volvo electric SUV parked and charging at a station next to a modern building, reflecting Volvo’s global plug-in hybrid sales crossing one million.

By Khris Bharath –  October 02, 2025

Volvo’s Global Plug-In Hybrid Sales Cross One Million

Volvo just passed a major milestone that speaks volumes about where the brand and the wider industry are heading. In September, the Swedish automaker delivered its one millionth plug-in hybrid, highlighting how Volvo is using hybrids as a transitional step while it continues to push toward becoming a fully electric brand. Back in 2019, the brand sold just under 46,000 PHEVs, which steadily grew to more than 177,000 by 2024, largely driven by demand for two models: the PHEV variants of XC60 and XC90, in markets like the U.S., Sweden, and China.  Coming out of the pandemic, as the sales of EVs slowed, demand for hybrids grew. The XC60 was not only Europe’s top-selling plug-in hybrid last year, it also led the premium PHEV segment worldwide for three years straight, and that streak continues into 2025, accounting for 23 percent of Volvo’s global sales in the first half of the year. Today, Volvo claims that it has the highest plug-in hybrid share of total sales among legacy luxury automakers. That’s partly because Volvo went all-in early. It's first PHEV hit the market back in 2012, which was the diesel-powered V60 estate. For years, it was the only brand to offer a plug-in option across every model line. Today, Volvo still sells PHEV versions of five different models alongside six fully electric vehicles. This mixed approach is what has given them leverage over the competition, especially in markets where charging infrastructure is still inconsistent. Volvo’s newest entry is the XC70 plug-in, the automaker’s first long-range hybrid SUV. Under China’s CLTC cycle, it’s rated for more than 124 miles of pure electric range. Expect that figure to be likely lower under EPA standards, but it still represents a meaningful leap from earlier plug-in hybrids, which often offered ranges closer to anywhere between 25 to 40 miles.  If you live in the suburbs, that kind of range is significant and could mean doing most daily errands without tapping into burning gas. Volvo’s own data backs that up, claiming its PHEV owners already drive roughly half their time on electric power alone, especially in urban areas, suggesting that the hybrids are being used as intended: i.e,. Short, local trips on electric power, and longer stints with the safety net of a gas engine. “Volvo Cars is committed to a fully electric future, and we will get there at a pace that suits our customers. Our plug-in hybrid cars are a crucial bridge towards that future for those customers who are not yet ready to go fully electric.” - Erik Severinson, Volvo’s chief commercial officer. The bridge metaphor might feel like a talking point here, but it makes practical sense. Charging networks in the U.S. are expanding with the NACS standard, as well as Tesla opening up its Supercharger network to more automakers, which is helping, but access and reliability can be spotty, especially in rural areas.  Also, speaking of the United States, Volvo is doubling down on its South Carolina plant, where it will also soon begin manufacturing the XC60, the brand’s global best seller with more than 2.7 million units sold. That figure is staggering, considering it even outsold the brand’s iconic 240 wagon, a car that defined Volvo for decades. The Ridgeville site already manufactures the all-electric EX90 and the Polestar 3. Local production will only help meet domestic demand quickly, but it will also position Volvo to qualify for incentives tied to domestic manufacturing and help Volvo stay competitive in the fiercely contested luxury crossover and SUV segments. This is in the recent light of looming uncertainty around U.S. tariffs. Looking ahead, Volvo is also planning a next-generation hybrid specifically tailored for America.  The million-unit hybrid milestone highlights how Volvo played it safe by maintaining a diversified portfolio of powertrains on its path to electrification, as both infrastructure catches up and EV tech continues to evolve. View All Volvo Cars For Sale Images: Volvo

A large Volvo manufacturing plant with many parked cars is shown above, highlighting XC60 production, while a gray Volvo SUV is displayed below against a neutral background.

By Khris Bharath –  July 17, 2025

Volvo Expands U.S. Operations With XC60 Production From 2026

Starting in late 2026, Swedish automaker Volvo will begin building the XC60, its global best-seller and most popular model in the United States, at its plant in Ridgeville, South Carolina. This move will not only strengthen Volvo’s manufacturing footprint in the U.S. but also help it stay competitive against the likes of other compact luxury SUVs in the market, a space which is currently dominated by the likes of BMW, Mercedes-Benz, and Lexus. Currently, most XC60s are manufactured at the brand's Torslanda plant in Sweden and Ghent facility in Belgium. The timing of moving production to America is no coincidence, as XC60 sales in the U.S. have surged nearly 23 percent in just the first half of 2025. Earlier this month, Volvo Car Americas reported 40,675 vehicle sales in the second quarter, with electrified models making up 40.8 percent of that total.  This year, XC60 on its own now accounts for over a third of Volvo’s U.S. sales, with a quarter of those sales coming from plug-in hybrids. Globally, the XC60 just overtook the brand’s iconic 240 wagon to become Volvo’s best-selling model of all time, with over 2.7 million cars now on the road “Adding the XC60 to our Charleston production line will further strengthen its position and attractiveness in the competitive U.S. market, while supporting and creating American manufacturing jobs” - Håkan Samuelsson, CEO of Volvo Cars Now, the South Carolina plant already builds Volvo’s fully electric flagship EX90 SUV and the Polestar 3. With more than $1.3 billion invested over the last decade since it commenced operations in 2015 with production of the S60 sedan, the 2.3 million sq.ft facility is now equipped with a revamped body and paint shop, a state-of-the-art battery pack line. It also has the capacity to handle multiple platforms and technologies, and with production of the XC60 planned in both mild hybrid and plug-in hybrid variants, Volvo will be manufacturing vehicles for a broader spectrum of buyers  “The XC60 is the right car for this market. It offers the best of Volvo in a versatile size with the powertrain options to suit our US customers.” - Luis Rezende, President of Volvo Cars Americas Besides rolling out a host of over-the-air tech upgrades for current customers and scaling up production of its best seller, Volvo is also adapting to broader shifts in the global automotive landscape. Earlier this year, the U.S. raised tariffs on the import of cars and spare parts. For Chinese-made electric vehicles, that figure went from 25 percent to 100 percent, forcing many automakers to rethink their supply chains.  Volvo, owned by China’s Geely but headquartered in Sweden, has largely sidestepped that impact by manufacturing most U.S.-bound vehicles in Europe. Polestar, also under Geely, has localized production of the aforementioned Polestar 3 at the South Carolina plant. Volvo’s decision to build the best-selling XC60 in the U.S. is both strategic and symbolic. As it marks 70 years in the American market with over 5 million cars sold since 1955, the Swedish giant, renowned for Scandinavian design and some of the safest cars on the road, is doubling down on its commitment to build more where it sells. View All Volvo XC60s For Sale Source: Volvo

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